5G+Smart Factory Data Acquisition and Monitoring Solution "Digital Factory" to "IoT Factory"

Background

In recent years, countries have attached great importance to the development of the intelligent manufacturing industry and promoted the integrated development of the new generation of information technology and manufacturing.

Taking smart factories as an example, as a key industry for digital transformation and a key industry for 5G applications, smart factories are undoubtedly the general trend of modern industry and manufacturing, and a fast and optimized path to realize enterprise transformation and upgrading. There is no doubt that 5G+ "smart factory" is a new form of manufacturing industry and a new engine for future manufacturing industry.

Analyze

● The factory area is large, the storage locations are scattered, there are many dead spots in the wireless network coverage, and the network disconnection occurs frequently, so it is impossible to control the situation on site in real time

● The operation methods of traditional factories are backward and require a long production cycle. The production cost of the enterprise is too high, and the production efficiency cannot be effectively guaranteed.  

● The automation degree of the internal equipment in the factory is low, it needs to rely on manual handling, the labor intensity is high, and the safety and labor cost problems are difficult to solve  

● The storage environment in the factory area is complex, with mixed flow of people and vehicles, and frequent movement of vehicles. The existing manual management method is backward, with low efficiency and high error rate. Problems cannot be dealt with in time

Introduction

In order to solve the problems of "difficult labor, high cost, and long cycle" in traditional factories, Jrepus uses the characteristics of 5G wide coverage, large connections, low latency, and high reliability to build digital workshops and intelligent factories, and realize the production and operation of intelligent factories. Transparent, efficient collaborative manufacturing of remote factories.

The Jrepus 5G+ smart factory data collection and monitoring solution fully considers the difficulty of on-site wiring and the intensive installation of the machine. The machine is connected to the Jrepus 5G industrial router through the WiFi function by adding a 5.8G WiFi wireless network card, and using the 5G industrial router to install a 5G private network card. Combined with the telecom 5G base station network, it realizes the intercommunication and interconnection with the back-end server group, and the private network realizes the data isolation from the public network, effectively guaranteeing the security of manufacturing data.

At the same time, through the effective installation and arrangement of 5G industrial routers, the function of wireless networking of machines in the WiFi coverage area is realized. The low latency and large bandwidth functions of 5G networks also effectively guarantee the real-time performance of data, and realize real-time monitoring of back-end services. Current production status and machine parameter information to ensure that data is not lost.

Solution advantage

①Digitalization  

The solution utilizes the Internet of Things technology to realize efficient information interconnection between equipment, and the digital factory is upgraded to the "Internet of Things Factory". The seamless docking improves on-site perception and monitoring capabilities and meets the 24-hour monitoring needs of factories.  

② Integration  

Build an enterprise information integration platform to realize seamless connection of upstream and downstream data, upwardly support enterprise operation and management, and downwardly integrate with real-time data of the production process to form a complete and reliable production chain, making plans available, controllable, and executed Transparent, controllable production cycle, improve equipment resource utilization. 

③Visualization  

The equipment production process is controlled in real time to ensure stable and controllable product quality; at the same time, a large data screen can be realized, and abnormal problems can be warned in time. The administrator can find problems at the first time, adjust the production plan in time, and improve enterprise management decision-making.

④ Traceable  

The solution perfectly solves the problems of ineffective management of workshop production quality and untraceable data information, realizes real-time monitoring and control of the production process, realizes traceability of production information, and scientific operation and maintenance of digital workshops.  

⑤Real-time  

With the help of the large bandwidth and low latency of the 5G network, it can ensure that the delay between the terminal and the back-end server is controlled at about 10ms, ensuring the real-time data to the greatest extent, and at the same time, the large bandwidth can also meet the needs of industrial scenarios.  

⑥ Wiring-free  

The solution provides powerful dual-band WiFi access capabilities. For fixed or mobile production devices, wireless networking can be realized through WiFi access, eliminating the problem of wiring installation